USER'S MANUALThank you very much for purchasing this product.○ To ensure correct and safe usage with a full understanding of this product's
To Ensure Safe Use8 Important notes about the power cord, plug, and electrical outletNever place any object on top or subject todamage.Never b
How to Load Sheet MediaAs with standard-size media, make sure of the following points when loading sheet media.ProcedureRemove both shafts. If roll m
6-5 Setting How the Printer OperatesDetermining What Happens When an Ink Cartridge Is EmptyProcedurePress .Press several times.Press .Press tw
Press .Press twice.Press .Press .Press .Use to make the setting.Press to execute the setting.DescriptionYou use this when changing the
Deactivating the Sleep ModeProcedurePress .Press several times.Press .Press several times.Press .Press .Press .Use to select "DISA
DescriptionWhen you're performing cutting only, it may be convenient to set this feature to "ENABLE." This feeds out media according to
Giving Priority to Image Quality ProcedurePress .Press several times.Press .Press several times.Press .Use to select "DISABLE."P
Use to select to the measurement unit for temperature.Press .Description This sets the language and units of measurement displayed on the pri
as by removing the media or raising the loading lever, the amount remaining at that time ashes on the screen.The amount of media remaining is not upd
Printing the Amount of Remaining MediaProcedurePress .Press twice.Press .Press to perform printing.Press .Press to go back to the original
6-6 Making Various Adjustments for Cutting Performing Distance Correction During Cutting ProcedurePress .Press .Press .Press twice.Press twi
To Ensure Safe Use9 Ink, cleaning uid, and discharged uid are ammable and toxic.CAUTIONEnsure adequate ventilation for the work area.Failing to p
Fine-tuning the Cutting Conditions ProcedurePress .Use to choose the cutting condition you want to set.Use to enter the value.Press to enable
Check the shape of rectangle 2.A. The shape is correct.B. The corners are rounded.Increase the amount of blade oset. C. The corners have "horns
Making the Cutting Conditions Set on the Machine Take PrecedenceProcedurePress .Press .Press .Press twice.Press .Use to select "MENU.&
6-7 Correcting Misalignment for Printing or CuttingCorrecting for Misalignment in Bidirectional PrintingProcedure1.Print a test pattern.Press .Press
DescriptionThe bidirectional-printing mode (in which the heads perform printing during both their outbound pass and return pass) oers the advantage o
Choose the value that produces the least misalignment. Test pattern2.Read the correction values from the test pattern.3.Enter the correction values th
Press .Press .Use to select. Use to set the correction value.Press to nish making the settings for [SET-TING NO.3].Press .|Press .Use
Performing Feed Correction to Alleviate Horizontal Bands and the LikeProcedure1.Print a test pattern.Press .Press several times.Press .Press t
DescriptionThe movement distance of media experiences subtle changes due to the thickness of the media and the temperature of the media heating syste
Correcting Misalignment of the Printing and Cutting Positions During Printing Followed Immediately by Cutting Procedure1.Check the setting for the [AU
To Ensure Safe Use10 This machine weighs 260 kg (574 lb.). Media weighs 30 kg (67 lb.).WARNINGInstall the machine in a location that is level, stabl
4.Print a test pattern and cut it.Press .Press to execute.5.From the test pattern, read the value at the location.6.Enter the correction value you
7.Check the results of adjustment.Press .Press to execute.If the printing and cutting lines are aligned, adjustment is complete. If further
2.Execute the [ADJUST BI-DIR] menu item. Load the media. P. 32, "How to Load Media" P. 98, "How to Load Sheet Media"Perform b
5.From the test pattern, read the correction value at the location.6.Enter the correction value you read.Press .Press .Use to set the adjustment
7.Check the results of adjustment.Press .Press to execute.If the printing and cutting lines are aligned, adjustment is complete. If further
6-8 Setting How the Media Heating System Operates Switching Off the Preheater, Print Heater, or DryerProcedurePress twice.Use to select the devic
Determining How the Media Heating System OperatesProcedure Hold down and press .Press .Press .Use to make the setting. Press to enable the
6-9 Setting How the Auxiliary Drying Unit OperatesSwitching the Drying-heater Unit On and OffProcedureHold down and press .Press twice.Press .
Switching the Blower-fan Unit On and Off ProcedureHold down and press .Press .Press .Use to select "ENABLE" or "DIS-ABLE.&
6-10 Saving the Printer Settings to Match the Media Saving Optimized Media Settings As Preset ValuesProcedurePress .Press .Press .Press .Use
To Ensure Safe Use11Warning labels are afxed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to hee
Menu Items That Can Be Saved in Presets [PRE] (Preheater)[PRINT] (Print heater)[DRYER] P. 38, "Settings for the Media Heating Sys-tem"[EDG
Loading a Saved PresetProcedurePress . Press twice.Use to select the name of a preset you want to load.Press to load.The settings are change
Press .Press to go back to the original screen.DescriptionThis assigns a name to a saved preset. Using media names may aid recognition and clarity
6-11 Making the Network SettingsSetting the IP Address, Subnet Mask, Etc.ProcedurePress .Press several times.Press .Press .Press .Use to ch
6-12 Viewing System InformationViewing the Serial Number, Firmware Version, and Other InformationProcedurePress .Press several times.Press .Use
Press .Press to go back to the original screen.DescriptionYou can view the following information.[IP ADDRESS]: IP address[SUBNET MASK]: Subnet mas
6-13 Performing MaintenanceDraining Ink and Performing Internal WashingProcedurePress .Press several times.Press .Press twice.Press .Press
6-14 Menu ListMain MenuMENUPRESETPRESETLOADPRESETSAVELOADNAME1LOADNAME2 To the [CUTTING MENU] menu To the [NAME] menuLOADNAME4LOADNAME6 To the [
PRESET�NAMENAME�_NAME�NAME3NAME�NAME5NAME�NAME7NAME�NAME8 To the [NAME1] menu To the [LOAD] menuNAME�_NAME�_NAME�_NAME�_NAME�_NAME�_NAME�_ContinuedC
VACUUM POWER.AUTOSUB MENUFACTORY DEFAULTContinuedContinuedINK CONTROLEMPTY MODESUB MENUSLEEPSLEEPINTERVALSLEEPSETTINGSETTINGENABLEENABLESUB MENUSYSTEM
12 Pour utiliser en toute sécuritéLa manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures oudes dommages matéri
SYSTEM INFO .MODELSYSTEM INFO .INKSYSTEM INFO .FIRMWAREContinuedMENUSYSTEM INFO .MODELXC-540SYSTEM INFO .SERIAL NO .SERIAL NO .ZS00001INKE-SOL Max LcL
CUTTING MENUPRINT-CUT ADJ.PRINT-CUT ADJ.TEST PRINTContinuedMENUCUTTING MENUTo the [AUTO ENV. MATCH] menuTo the [TEST PRINT] menuTo the [TEST PRINT 2]
Language and Unit MenuCleaning MenuHeater Conguration MenuMENU LANGUAGEENGLISHHold down and switch on the sub power.LENGTH UNI
Cutting Conguration MenuPress .FORCE50 gfSPEED30 cm/sOFFSET0.250 mm50 gf 30 cm/s 0.250 mmUP SPEED30 cm/s30cm/sChapter 6 Feature Reference6-12 Menu
143Chapter 7 What to Do If
7-1 The Machine Doesn't RunThe Printer Unit Doesn't RunIs the power switched on?Switch on the printer's main power, then press the su
The Media Heating System Doesn't Warm UpIs media loaded? The media heating system does not warm up to the preset temperature when is dark (by d
Printed Results Are Coarse or Contain Horizontal StripesDo the print heads show dot drop-out?Carry out a printing test and make sure no dot drop-out o
Colors Are Unstable or UnevenIs the media wrinkled? If the media is wrinkled and comes loose from the platen, colors may be uneven or printing q
12 Pour utiliser en toute sécurité13 L'utilisation incorrecte peut causer des blessuresATTENTIONS'assurer de suivre les procédures d&ap
blade traces on the backing paper are optimal, then the media is being cut properly. Be careful not to make the blade force too high.Is the length of
1497-3 The Media JamsThe Media JamsIf an error message is displayed because the media has jammed, immediately correct the problem. Failure to do
The Media Cannot Be Taken Up SmoothlyIs media feed unstable?Various factors can make media feed unstable. Refer to the following and correct the probl
151A variety of problems can occur if the media feed is not smooth. This can cause such problems as poor printing quality, contact with th
If the print-head carriage stops over the platen, take action immediately to prevent the heads from drying out.What to Do FirstSwitch the sub po
153These are the main messages that appear on the machine's display to prompt correct op-eration. They do not indicate any error. Follow the prom
This describes the error messages that may appear on the machine's display, and how to take action to remedy the problem. If the action de
ent temperature of the installation location. Bring the installed location to a temperature at which operation is possible (15 to 32°C) and allow the
[PINCHROLL ERROR INVALID RIGHT POS]The right pinch roller is positioned at a loca-tion where it does not pinch the media.Raise the loading lever and m
157Chapter 8 Appendix
Pour utiliser en toute sécurité14ATTENTIONBrancher à une prise électrique con-forme aux caractéristiques de cet ap-pareil (tension, fréquence et
8-1 Usable MediaConditions for Usable MediaMedia width10-1/4 to 54 inches (260 to 1,371 mm) A) Cuttable media thickness0.08 to 0.22 mm (3.2 to 8.6 mil
Acceptable Media Width260 to 1,371 mm (10-1/4 to 54 in.)ImportantMake sure the pinch rollers are positioned above the grit rollers.Use the middle pinc
8-2 Printing or Cutting AreaMaximum AreaThe printing or cutting area along the horizontal plane (the direction in which the carriage moves) is determi
Media-cutoff Location During Continuous PrintingWhen a media-cuto command is sent from the computer, the cuto location on the media is as shown in t
8-3 About the Blade The cutting conditions and the service life of the blade change according to the media and the operat-ing environment, even when u
8-4 Locations of the Power Rating and Serial Number LabelsPower RatingUse an electrical outlet that meets the require-ments for voltage, frequency,
8-5 SpecicationsXC-540 XC-540MTPrinting/cutting methodPiezo ink-jet method/media-moving methodAcceptable media widths260 to 1,371 mm (10-1/14 to 54 i
Power supply Voltage and frequencyAC 100 to 120 V ±10%, 50/60 Hz or AC 220 to 240 V ±10%, 50/60 HzRequired pow-er capacity 13 A (100 to 120 V)
No lamination Automatic detection of crop marks at 4 points when media is reloaded. During cutting, [PREFEED] menu item must be set to "EN
167Chapter 8 Appendix
Pour utiliser en toute sécurité15ATTENTIONNe jamais placer d'objet inammable à proximité de l'appareil. Ne jamais util-iser de produit in
R1-090918
Pour utiliser en toute sécurité16 Remarques importantes à propos du câble d'alimentation, de la che et de la prise électriqueNe jamais dép
Pour utiliser en toute sécurité17 L'encre, les liquides nettoyants et les liquidesusées sont inammables et toxiquesPRUDENCES'assurer que
For the USAFEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENTThis equipment has been tested and found to comply with the limit
Pour utiliser en toute sécurité18 Le poids de cet appareil est de 260 kg (574 lb.)Le poids du support est de 30 kg (67 lb.)ATTENTIONInstaller l&apos
Pour utiliser en toute sécurité19Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zonesdangereuses. La si
20Important Notes on Handling and UseThis machine is a precision device. To ensure the full performance of this machine, be sure to observe the follow
Important Notes on Handling and Use21Ink CartridgesInk cartridges come in various types.○ Use a type that is compatible with the printer. Also, be sur
22
Chapter 1 Introduction23
24Chapter 1 IntroductionChapter 1 Introduction1-1 Features of the MachineFeatures of the MachineWhat Is the XC-540/XC-540MT?The XC-540/540MT is a la
Chapter 1 Introduction25Chapter 1 Introduction1-2 Part Names and FunctionsPrinter Unit and DryerDryerThis heats the media to hasten ink-drying.Maint
1-2 Part Names and Functions26Chapter 1 Introduction Chapter 1 IntroductionChapter 1 IntroductionCutting carriageThe blade and the separating knif
Chapter 1 Introduction Chapter 1 Introduction1-2 Part Names and Functions27Chapter 1 IntroductionOperation PanelPanel NotationIn this document, th
1Contents To Ensure Safe Use ...5 Pour utiliser en toute sécurité ..
1-2 Part Names and Functions28Chapter 1 Introduction Chapter 1 IntroductionMedia Take-up SystemDancer rollerThis maintains uniform tension for medi
Chapter 2 Basic Operation29
30Chapter 2 Basic Operation Chapter 2 Basic Operation2-1 Switching the Power On and OffSwitching the Power On and OffThis machine has a main power s
Chapter 2 Basic Operation2-1 Switching the Power On and Off31Chapter 2 Basic OperationThe Power-saving FeatureThis machine is provided with a power
32Chapter 2 Basic Operation Chapter 2 Basic Operation2-2 Loading and Cutting Off MediaHow to Load MediaCAUTIONLoad roll media correctly.Otherwise t
Chapter 2 Basic Operation2-2 Loading and Cutting Off Media33Chapter 2 Basic OperationPass the media be-tween the pinch rollers and the grit r
2-2 Loading and Cutting Off Media34Chapter 2 Basic OperationChapter 2 Basic OperationSecure the stoppers in place in alignment with the width of t
Chapter 2 Basic Operation2-2 Loading and Cutting Off Media35Chapter 2 Basic Operation4.Install the media clamps and close the front cover.Install
2-2 Loading and Cutting Off Media36Chapter 2 Basic OperationChapter 2 Basic OperationPosition the pinch rollers over the grit rollers.If the follow
Chapter 2 Basic Operation2-2 Loading and Cutting Off Media37Chapter 2 Basic OperationHow to Cut Off MediaProcedureOpen the front cover.Detach the
Contents2Chapter 4 Operation of the Media Take-up System ...594-1 The Take-up System ...
38Chapter 2 Basic Operation Chapter 2 Basic Operation2-3 Settings for the Media Heating SystemWhat Is the Media Heating System?This machine is equi
Chapter 2 Basic Operation2-3 Settings for the Media Heating System39Chapter 2 Basic OperationUse to make the setting.Press to enable the setting.
2-3 Settings for the Media Heating System40Chapter 2 Basic Operation Chapter 2 Basic OperationExamples of Preset TemperaturesMedia TemperatureType:
Chapter 2 Basic Operation41Chapter 2 Basic Operation2-4 Starting OutputGetting Ready to Receive Data from a ComputerWhen you have nished loading me
2-4 Starting Output42Chapter 2 Basic OperationChapter 2 Basic OperationPrinting Tests and CleaningWe recommend performing a printing test to check
Chapter 2 Basic Operation2-4 Starting Output43Chapter 2 Basic OperationHow to Perform CleaningWhen a printing test reveals dot drop-out or the like
2-4 Starting Output44Chapter 2 Basic Operation Chapter 2 Basic OperationPerform a printing test again to make sure the dot drop-out has
Chapter 2 Basic Operation45Chapter 2 Basic Operation2-5 If Ink Runs OutChecking for Remaining InkProcedurePress .Press several times.Press .Pr
2-5 If Ink Runs Out46Chapter 2 Basic OperationChapter 2 Basic OperationIf Ink Runs OutWhen ink runs out, a warning beep sounds and printing pauses
Chapter 2 Basic Operation2-5 If Ink Runs Out47Chapter 2 Basic OperationWARNINGNever store ink, cleaning uid, or discharged uid in any of
Contents36-5 Setting How the Printer Operates ...99Determining What Happens When an Ink Cartridg
48
Chapter 3 Using the Cutting Fature49
50Chapter 3 Using the Cutting Feature Chapter 3 Using the Cutting Feature3-1 Performing CuttingTo Perform CuttingTo perform cutting, carry out the pr
Chapter 3 Using the Cutting Feature3-1 Performing Cutting51Chapter 3 Using the Cutting FeaturePerforming a Cutting TestFor high-quality cutting, the
52Chapter 3 Using the Cutting FeatureChapter 3 Using the Cutting Feature3-2 Performing Printing Followed Immediately by CuttingPerforming Printing Fo
Chapter 3 Using the Cutting Feature53Chapter 3 Using the Cutting Feature3-3 Cutting Using the Crop-mark FeatureHow to Use the Crop-mark FeatureThe cr
3-3 Cutting Using the Crop-mark Feature54Chapter 3 Using the Cutting FeatureChapter 3 Using the Cutting FeatureMedia Sizes Allowing Automatic Crop
Chapter 3 Using the Cutting Feature3-3 Cutting Using the Crop-mark Feature55Chapter 3 Using the Cutting FeaturePerforming Cutting with Automatic Cr
3-3 Cutting Using the Crop-mark Feature56Chapter 3 Using the Cutting FeatureChapter 3 Using the Cutting FeatureIf the crop marks cannot be detected
Chapter 3 Using the Cutting Feature3-3 Cutting Using the Crop-mark Feature57Chapter 3 Using the Cutting Feature2.Set the align points.Useto align
Contents4http://www.rolanddg.com/Copyright © 2009 Roland DG CorporationCompany names and product names are trademarks or registered trademarks of the
58
Chapter 4 Operation of the Me-dia Take-up System59
60Chapter 4 Operation of the Media Take-up System Chapter 4 Operation of the Media Take-up System4-1 The Take-up SystemFeatures of the Take-up Syste
Chapter 4 Operation of the Media Take-up System4-1 The Take-up System61Chapter 4 Operation of the Media Take-up SystemAbout the Paper Tube For the
62Chapter 4 Operation of the Media Take-up System Chapter 4 Operation of the Media Take-up System4-2 Using the Take-up SystemHow to Take Up Media1.P
Chapter 4 Operation of the Media Take-up System4-2 Using the Take-up system63Chapter 4 Operation of the Media Take-up SystemFasten the media in pl
4-2 Using the Take-up system64Chapter 4 Operation of the Media Take-up SystemChapter 4 Operation of the Media Take-up SystemPress .The media is f
Chapter 4 Operation of the Media Take-up System4-2 Using the Take-up system65Chapter 4 Operation of the Media Take-up System3.Make the settings for
4-2 Using the Take-up system66Chapter 4 Operation of the Media Take-up SystemHow to Operate the MANUAL Switch on the Take-up UnitYou can take up med
Chapter 5 Maintenance and Adjustment67
5 To Ensure Safe UseImproper handling or operation of this machine may result in injury or damage to property.Points which must be observed to prevent
68Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and Adjustment5-1 Daily Care and MaintenanceDisposing of Discharged InkThe drain bottle
Chapter 5 Maintenance and Adjustment5-1 Daily Care and Maintenance69Chapter 5 Maintenance and Adjustment3. Attach the emptied bottle and reset the
5-1 Daily Care and Maintenance70Chapter 5 Maintenance and AdjustmentChapter 5 Maintenance and AdjustmentCleaningWARNINGNever use gasoline, alcohol
Chapter 5 Maintenance and Adjustment5-1 Daily Care and Maintenance71Chapter 5 Maintenance and AdjustmentCare and Maintenance of the Print HeadsDail
72Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and Adjustment5-2 When Head Cleaning Is Not EffectivePerforming More Powerful CleaningW
Chapter 5 Maintenance and Adjustment5-2 When Head Cleaning Is Not Effective73Chapter 5 Maintenance and Adjustment3.Start cleaning.Press .Cleaning
74Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and Adjustment5-3 Cleaning the Heads Using the Cleaning KitWhen the Cleaning Kit Become
Chapter 5 Maintenance and Adjustment5-3 Cleaning the Heads Using the Cleaning Kit75Chapter 5 Maintenance and Adjustment1.Change to the print-head m
5-3 Cleaning the Heads Using the Cleaning Kit76Chapter 5 Maintenance and AdjustmentChapter 5 Maintenance and Adjustment2.Clean using the cleaning s
Chapter 5 Maintenance and Adjustment5-3 Cleaning the Heads Using the Cleaning Kit77Chapter 5 Maintenance and Adjustment3.Quit the manual cleaning m
To Ensure Safe Use6 Incorrect operation may cause injury.WARNINGBe sure to follow the operation proce-dures described in this documenta-tion. Ne
78Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and Adjustment5-4 Replacing Consumable PartsReplacing the WipersThe wipers are componen
Chapter 5 Maintenance and Adjustment5-4 Replacing Consumable Parts79Chapter 5 Maintenance and AdjustmentTouch the location shown in the gure to
5-4 Replacing Consumable Parts80Chapter 5 Maintenance and AdjustmentChapter 5 Maintenance and Adjustment3.Quit the [REPLACE WIPER] menu.Close the
Chapter 5 Maintenance and Adjustment5-4 Replacing Consumable Parts81Chapter 5 Maintenance and AdjustmentReplacing the BladeIf the blade becomes dul
5-4 Replacing Consumable Parts82Chapter 5 Maintenance and AdjustmentChapter 5 Maintenance and AdjustmentR e m o v e t h e o l d blade.Install
Chapter 5 Maintenance and Adjustment5-4 Replacing Consumable Parts83Chapter 5 Maintenance and AdjustmentReplacing the Separating KnifeIf the separa
5-4 Replacing Consumable Parts84Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and AdjustmentInstall a new knife.The knife is secured
Chapter 5 Maintenance and Adjustment85Chapter 5 Maintenance and Adjustment5-5 When Not in Use for a Prolonged PeriodKeep Performing MaintenanceSwitc
86Chapter 5 Maintenance and Adjustment Chapter 5 Maintenance and Adjustment5-6 When Moving the UnitProcedures from Preparing to Move Through Reinsta
Chapter 5 Maintenance and Adjustment5-6 When Moving the Unit87Chapter 5 Maintenance and Adjustment2. Secure the print heads in place.Remove the d
To Ensure Safe Use7WARNINGConnect to an electrical outlet that complies with this machine's ratings (for voltage, frequency, and current).
88
89Chapter 6 Feature Reference
6-1 Pausing or Canceling OutputCanceling Output Before It FinishesProcedure Press . Hold down for one second or longer. Stop sending output data
6-2 Setting the Location for Starting Output Setting the Output-start LocationProcedureUse to move the cutting carriage.Align the center of
6-3 Matching the Printer to the Operating Environment Making the Setting for Automatic Adjustment of the Printer to the Operating EnvironmentProcedure
6-4 Accommodating Various Kinds of MediaAdjusting Head Height to Match Media ThicknessProcedurePress .Press several times.Press .Open the front
Using Transparent MediaProcedurePress .Press several times .Press twice.Use to select "DISABLE."Press to enable the setting.The
Press .Press .Press .Use to set the value.Press .Press .Press to go back to the original screen.DescriptionYou use this when ink dries poo
DescriptionThe platen uses suction to grip the media and keep it stable. When media comes loose from the platen because it is warped or wrinkled, incr
Preventing Soiling of the Media and Dot Drop-out During PrintingProcedurePress .Press several times.Press .Press several times.Press .Use
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